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Insotherm RPU

The roof polyurethane panels (Insotherm RPU) of Kamaridis GlobalWire Group are complex, self-supporting structural elements, especially designed for building roofing in particular. They can be used also, in many other applications such as shelters, parkings, sports facilities, housings estates, prefabricated houses and many other constructions.

The roof panels can (under conditions) be installed in structures with larger architectural requirements such as curved ceilings.


Characteristics
Loading Table
Seals - Support Materials - Special Items
Environment
Characteristics

Natural characteristics

The foam is odorless, prevents the formation of mold and fungus, remains chemically neutral and the humidity does not change its mechanical capacities. Sensitive to the texture of the excessive sunlight and in contact with water only at the exposed surface as well.



Σχέδιο Διατομής πάνελ πολυουρεθάνης Insotherm RPU

Λεπτομέρεια Σύνδεσης πάνελ πολυουρεθάνης Insotherm RPU

Foam expansion

Pentane is used in foam expansion which is friendly to the atmosphere and to the environment in general as it is chlorofluorocarbons free (CFC & HCFC Free.)

Technical Data

TECHNICAL DATA OF INSOTHERM DPU
Thickness
S
Thermal
Transmittance
K
Polyurethan
Density
Panel Weight
Steel Thickness 
0,5 + 0,5 mm
mm Kcal/m2h°C Wm2K kg/m3 kg/m2
30 0,48 0,56 40+-2 6,42
40 0,39 0,45 40+-2 6,84
50 0,32 0,37 40+-2 7,26
60 0,28 0,32 40+-2 7,68
80 0,22 0,25 40+-2 8,52

*All calculations are theoretical based on the specific weight of Steel 7.85

PANEL THICKNESS APPLICATIONS
APPLICATIONS


Thickness
(mm)

THERMAL TRANSMITTANCE(Κ)
(W/m2°C)
Decorative/Suspended ceilings    
Min. Requirement  30  
Sporting Facilities 40 0.53
Building Regulation Requirement 50 0.43
Industrial air-conditioned Facilities 60 0.36
Controlled Temperature Areas= °C 80 0.28
Refrigeration -10°C 100 0.23
Cooling Rooms -10°C 120 0.18
Cooling Rooms -20°C 140-160 0.16-0.15
Cooling Rooms -30°C 180 0.13
Cooling Rooms -45°C 200 0.11

 
Materials

Technical data of steel (EN 10327 / EN 10142 / EN 10143)

Quality DX51D or S-220 or S-250 or S-280 or S-320
Width 1.250mm / 1.070mm
Thickness 0.30mm – 0.70mm
Zinc 100-275 gr/m2
Tensile strength EN 10142

Technical paint data (SP)  

Topcoat 15-20 mic.
Primer 5 mic.
Backcoat 5-7 mic.

Specifications of PVC coating

In most storage and food processing facilities, the use of PVC covering panels is required. PVC is available in two colors (RAL9002 & RAL9010) and in 120mic thickness. Both colors are certified and suitable for use in food storage and processing applications according to all European standards and regulations (78/142 / CEE, 80/766 / CEE, 82/711 / CEE, 85/572 / CEE, 90 / 128 / CEE, 92/39 / CEE).

For special paints or coatings such as PVDF and HD, please contact us.

Flexible Coating:

Aluminum sheet, Kraft paper, paper aluminum, reinforced plasticized paper, tarpaper. Polyethylene paper, polyester

Polyurethane:

Density: 40+-2 Kg/m3 (ISO 845)
Thermal conductivity coefficient: λ=0,020 W/mK
or λ=0,018 Kcal/mhºC
at 10ºC (ASTM C 518)
Crushing strength at 10% compression: 0,22 N/mm2 (ISO 844)
Adhesion: 0,12 N/mm2 (ASTM D 162)
Closed cells percentage: 95-98% (ASTM D 285)
Fire resistance: Β2/Β3 class(DIN 4102)
Dimension stability: +-2 mm (ISO 2796)

Dimensions:

Width (effective): 1.000mm

Length (upon request): 2.000mm – 15.500mm

Thickness:  mm: 20 / 30 / 40 / 50 / 60 / 80 /100

Colours

Standard Colours

Note: The colors shown above may differ from those actually. The company is not responsible for any differences in shades due to display performance of each user.

Additional Features

On customer demand and upon consultation concerning the minimum production quantities and the delivery deadlines, the Insotherm RPU panels can be also manufactured with plates of different hardness, thickness and type, such as prepainted aluminum, copper, stainless steel as well as with different coatings depending on the particular requirements of the project..

Loading Table
Insotherm RPU Loading Table
Panel Thickness Metal Sheet Thickness    
SINGLE SPAN
purlin spacing (m)
MULTIPLE SPAN
purlin spacing (m)
2,00 2,50 3,00 3,50 4,00 4,50 2,00 2,50 3,00 3,50 4,00 4,50 5,00
S (mm) t (mm) Maximum uniformly distributed Load Capacity in daN/m2
30 0,50 / 0,50 245 167 109 72     323 230 167 113 78 54  
0,60 / 0,60 263 179 116 78     341 246 178 121 84 58  
40 0,50 / 0,50 289 216 157 108 73 49 410 289 211 162 113 84 61
0,60 / 0,60 307 230 168 116 77 53 429 365 225 174 121 90 65
50 0,50 / 0,50 338 260 196 137 93 69 472 365 265 196 147 103 80
0,60 / 0,60 354 278 210 147 100 47 490 350 292 210 156 110 86
60 0,50 / 0,50 400 284 230 181 127 94 568 439 317 243 194 152 106
0,60 / 0,60 413 304 246 194 136 101 586 458 334 260 209 163 114
80

0,50 / 0,50

502 368 275 221 175 128 692 522 438 333 246 207 148
0,60 / 0,60 528 384 293 237 187 137 707 543 457 354 264 222 159
100 0,50 / 0,50 440 368 275 221 175 128 692 522 438 333 246 207 148
0,60 / 0,60 760 384 293 237 187 137 707 543 457 354 264 222 159

*The measurements have a coefficient f < L/200 and breaking point measurements have a protection coefficient 2.5.  
*1daN/m2 = 1,02 kp/m2

Seals - Support Materials - Special Items

For proper installation of roof panels (Insotherm RPU) a series of binders available from our company (self-screws, washers, metal caps, tires) is required. There are also special waterproofing materials for roofs with little inclination or structures exposed in very wet environment (butylate string, foam pads).

The use of 2.5 screws per m2. Is recommended.

For screws with greater captive capacity please contact us.

Panel Thickness (mm)

Screw Type

Captive Capacity

30

5.5 x 120mm

8mm

40

5.5 x 120mm

8mm

50

5.5 x 130mm

8mm

60

5.5 x 150mm

8mm

80

6.3 x 150mm

8mm

100

6.3 x 170mm

8mm


After the installation of roof panels, it is necessary a number of special items for both sealing and aesthetic completion of the construction.

Each building has its own specific needs. Please contact our technical department in order to adapt the necessary special items on your own construction.

Environment

The RPU coating system of our company is produced from materials friendly to the environment, (CFC free), characterized as ecological and not considered to be harmful.

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