Insotherm RPU
The roof polyurethane panels (Insotherm RPU) of Kamaridis GlobalWire Group are complex, self-supporting structural elements, especially designed for building roofing in particular. They can be used also, in many other applications such as shelters, parkings, sports facilities, housings estates, prefabricated houses and many other constructions.
The roof panels can (under conditions) be installed in structures with larger architectural requirements such as curved ceilings.
Characteristics
Natural characteristics
The foam is odorless, prevents the formation of mold and fungus, remains chemically neutral and the humidity does not change its mechanical capacities. Sensitive to the texture of the excessive sunlight and in contact with water only at the exposed surface as well.
Foam expansion
Pentane is used in foam expansion which is friendly to the atmosphere and to the environment in general as it is chlorofluorocarbons free (CFC & HCFC Free.)
Technical Data
TECHNICAL DATA OF INSOTHERM DPU | ||||
Thickness S |
Thermal Transmittance K |
Polyurethan Density |
Panel Weight Steel Thickness 0,5 + 0,5 mm |
|
mm | Kcal/m2h°C | Wm2K | kg/m3 | kg/m2 |
30 | 0,48 | 0,56 | 40+-2 | 6,42 |
40 | 0,39 | 0,45 | 40+-2 | 6,84 |
50 | 0,32 | 0,37 | 40+-2 | 7,26 |
60 | 0,28 | 0,32 | 40+-2 | 7,68 |
80 | 0,22 | 0,25 | 40+-2 | 8,52 |
100 |
0,18 |
0,20 |
40+-2 |
13,56 |
*All calculations are theoretical based on the specific weight of Steel 7.85
PANEL THICKNESS APPLICATIONS | ||
APPLICATIONS |
|
THERMAL TRANSMITTANCE(Κ) (W/m2°C) |
Decorative/Suspended ceilings | ||
Min. Requirement | 30 | |
Sporting Facilities | 40 | 0.53 |
Building Regulation Requirement | 50 | 0.43 |
Industrial air-conditioned Facilities | 60 | 0.36 |
Controlled Temperature Areas= °C | 80 | 0.28 |
Refrigeration -10°C | 100 | 0.23 |
Cooling Rooms -10°C | 120 | 0.18 |
Cooling Rooms -20°C | 140-160 | 0.16-0.15 |
Cooling Rooms -30°C | 180 | 0.13 |
Cooling Rooms -45°C | 200 | 0.11 |
Materials
Technical data of steel (EN 10327 / EN 10142 / EN 10143)
Quality | DX51D or S-220 or S-250 or S-280 or S-320 |
Width | 1.250mm / 1.070mm |
Thickness | 0.30mm – 0.70mm |
Zinc | 100-275 gr/m2 |
Tensile strength | EN 10142 |
Technical paint data (SP)
Topcoat | 15-20 mic. |
Primer | 5 mic. |
Backcoat | 5-7 mic. |
Specifications of PVC coating
In most storage and food processing facilities, the use of PVC covering panels is required. PVC is available in two colors (RAL9002 & RAL9010) and in 120mic thickness. Both colors are certified and suitable for use in food storage and processing applications according to all European standards and regulations (78/142 / CEE, 80/766 / CEE, 82/711 / CEE, 85/572 / CEE, 90 / 128 / CEE, 92/39 / CEE).
For special paints or coatings such as PVDF and HD, please contact us.
Flexible Coating:
Aluminum sheet, Kraft paper, paper aluminum, reinforced plasticized paper, tarpaper. Polyethylene paper, polyester
Polyurethane:
Density: | 40+-2 Kg/m3 (ISO 845) |
Thermal conductivity coefficient: | λ=0,020 W/mK or λ=0,018 Kcal/mhºC at 10ºC (ASTM C 518) |
Crushing strength at 10% compression: | 0,22 N/mm2 (ISO 844) |
Adhesion: | 0,12 N/mm2 (ASTM D 162) |
Closed cells percentage: | 95-98% (ASTM D 285) |
Fire resistance: | Β2/Β3 class(DIN 4102) |
Dimension stability: | +-2 mm (ISO 2796) |
Dimensions:
Width (effective): 1.000mm
Length (upon request): 2.000mm – 15.500mm
Thickness: mm: 20 / 30 / 40 / 50 / 60 / 80 /100
Colours
Standard Colours
Additional Features
On customer demand and upon consultation concerning the minimum production quantities and the delivery deadlines, the Insotherm RPU panels can be also manufactured with plates of different hardness, thickness and type, such as prepainted aluminum, copper, stainless steel as well as with different coatings depending on the particular requirements of the project..
Loading Table
Insotherm RPU Loading Table | ||||||||||||||
Panel Thickness | Metal Sheet Thickness | |||||||||||||
SINGLE SPAN purlin spacing (m) |
MULTIPLE SPAN purlin spacing (m) |
|||||||||||||
2,00 | 2,50 | 3,00 | 3,50 | 4,00 | 4,50 | 2,00 | 2,50 | 3,00 | 3,50 | 4,00 | 4,50 | 5,00 | ||
S (mm) | t (mm) | Maximum uniformly distributed Load Capacity in daN/m2 | ||||||||||||
30 | 0,50 / 0,50 | 245 | 167 | 109 | 72 | 323 | 230 | 167 | 113 | 78 | 54 | |||
0,60 / 0,60 | 263 | 179 | 116 | 78 | 341 | 246 | 178 | 121 | 84 | 58 | ||||
40 | 0,50 / 0,50 | 289 | 216 | 157 | 108 | 73 | 49 | 410 | 289 | 211 | 162 | 113 | 84 | 61 |
0,60 / 0,60 | 307 | 230 | 168 | 116 | 77 | 53 | 429 | 365 | 225 | 174 | 121 | 90 | 65 | |
50 | 0,50 / 0,50 | 338 | 260 | 196 | 137 | 93 | 69 | 472 | 365 | 265 | 196 | 147 | 103 | 80 |
0,60 / 0,60 | 354 | 278 | 210 | 147 | 100 | 47 | 490 | 350 | 292 | 210 | 156 | 110 | 86 | |
60 | 0,50 / 0,50 | 400 | 284 | 230 | 181 | 127 | 94 | 568 | 439 | 317 | 243 | 194 | 152 | 106 |
0,60 / 0,60 | 413 | 304 | 246 | 194 | 136 | 101 | 586 | 458 | 334 | 260 | 209 | 163 | 114 | |
80 |
0,50 / 0,50 |
502 | 368 | 275 | 221 | 175 | 128 | 692 | 522 | 438 | 333 | 246 | 207 | 148 |
0,60 / 0,60 | 528 | 384 | 293 | 237 | 187 | 137 | 707 | 543 | 457 | 354 | 264 | 222 | 159 | |
100 | 0,50 / 0,50 | 440 | 368 | 275 | 221 | 175 | 128 | 692 | 522 | 438 | 333 | 246 | 207 | 148 |
0,60 / 0,60 | 760 | 384 | 293 | 237 | 187 | 137 | 707 | 543 | 457 | 354 | 264 | 222 | 159 |
Seals - Support Materials - Special Items
For proper installation of roof panels (Insotherm RPU) a series of binders available from our company (self-screws, washers, metal caps, tires) is required. There are also special waterproofing materials for roofs with little inclination or structures exposed in very wet environment (butylate string, foam pads).
The use of 2.5 screws per m2. Is recommended.
For screws with greater captive capacity please contact us.
Panel Thickness (mm) |
Screw Type |
Captive Capacity |
30 |
5.5 x 120mm |
8mm |
40 |
5.5 x 120mm |
8mm |
50 |
5.5 x 130mm |
8mm |
60 |
5.5 x 150mm |
8mm |
80 |
6.3 x 150mm |
8mm |
100 |
6.3 x 170mm |
8mm |
After the installation of roof panels, it is necessary a number of special items for both sealing and aesthetic completion of the construction.
Each building has its own specific needs. Please contact our technical department in order to adapt the necessary special items on your own construction.
Environment
The RPU coating system of our company is produced from materials friendly to the environment, (CFC free), characterized as ecological and not considered to be harmful.